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Brute Central Forums » General Forums » ATV Accessories » Warn 2.5 ci repair/rebuild

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Old January 8th, 2010, 10:10 PM   #1
 
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Default Warn 2.5 ci repair/rebuild

My warn needs some tlc. My question is simple. What kind of grease should I use on the planetarys and such, and is there anything that I need to know about before disassembly or reassembly? Hope someone here can answer these questions, So thanks in advance!


Josh
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2006 BruteForce 650i
26" Mudlite XTR's, wrapped around 12" ss112 wheels
Warn 2.5ci
Almond secondary
Auto meter temp guage
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Old January 8th, 2010, 10:20 PM   #2
 
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My warn needs some tlc. My question is simple. What kind of grease should I use on the planetarys and such, and is there anything that I need to know about before disassembly or reassembly? Hope someone here can answer these questions, So thanks in advance!


Josh
Lubaplate or white lithium or mairine wheel bearing greese works well. Just take your time and lay things out as you take it apart. They arn't too bad.
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Old January 8th, 2010, 10:28 PM   #3
 
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Thanks for the reply, I really appreciate it!
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2006 BruteForce 650i
26" Mudlite XTR's, wrapped around 12" ss112 wheels
Warn 2.5ci
Almond secondary
Auto meter temp guage
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Old January 14th, 2010, 10:25 PM   #4
 
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Talking Began the cleaning process!

Well, I disassembled the 2.5 ci, and found that their were no broken parts. Two out of 3 planetary sets had a couple of planets seized up, and lots of mud in the gear boxes, and inside the motor. After soaking the planetaries in a bucket of PB Blaster for a couple of days, the seized gears broke free, and spin very nicely. I have cleaned and recleaned all the gear sets, disasembled the motor, cleaned up the armature, brushes, and commutator. Next is careful reassembly, packing the gear boxes with lots of marine grease. I figure packing it with marine grease, will allow it to be more resistant to water and mud. Im also figuring that this complete clean and grease will probably be a yearly, or every other year, maintenance item. Just thought Id give you guys an update.
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2006 BruteForce 650i
26" Mudlite XTR's, wrapped around 12" ss112 wheels
Warn 2.5ci
Almond secondary
Auto meter temp guage
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Old January 14th, 2010, 11:40 PM   #5
 
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Well, I disassembled the 2.5 ci, and found that their were no broken parts. Two out of 3 planetary sets had a couple of planets seized up, and lots of mud in the gear boxes, and inside the motor. After soaking the planetaries in a bucket of PB Blaster for a couple of days, the seized gears broke free, and spin very nicely. I have cleaned and recleaned all the gear sets, disasembled the motor, cleaned up the armature, brushes, and commutator. Next is careful reassembly, packing the gear boxes with lots of marine grease. I figure packing it with marine grease, will allow it to be more resistant to water and mud. Im also figuring that this complete clean and grease will probably be a yearly, or every other year, maintenance item. Just thought Id give you guys an update.
Very cool. Any way to help seal out that stuff? Some extra RTV...
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26" BajaCross on 14"SS112s | Dynatek CDI | TwinAir Filter | TPI Adjustable Airbox Valves | YFZ Catch Can Mod | Precision Pro Stabilizer | Perma-Cool Oil Cooler | Diamond "G" Tie Rods & Ends | EPI Maroon Primary W/Dalton Violet Secondary Springs | PowerMadd Handguards & Mirrors | Energy Swaybar Bushings | OMI Stem Bushing | Ricochet Skid Plates | HL Front Bumper | Warn 2.5 Wench | Direction2 Overfenders | Tamarac & Kimpex Trunks & Fenderguards | Rotopax
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